| Today’s embedded computing applications are | | | | A chassis with four dual-processor Trenton SHBs can |
| far more sophisticated than those of the recent past. | | | | run up to 32 different applicationsone for each |
| Industries such as medical imaging, homeland security | | | | processor core in the chassis. This means that one |
| and military defense call for rackmount systems that | | | | 5U rackmount computer, with four dual-processor |
| can run a growing number of complex software | | | | SHBs, can take the place of sixteen 1U dual |
| applications. In many of these industries the reliable | | | | processor motherboard systems. Using a single 5U |
| and timely processing of information can mean the | | | | enclosure instead of sixteen 1U enclosures reduces |
| difference between life and death. These industries | | | | rack space by 19.25 (48.90cm)a nearly 70% |
| also require equipment that can squeeze into tightly | | | | savings. |
| constrained spaces and, in some cases, meet low | | | | Remember that an aircraft can have up to seventy |
| weight requirements. Providing the needed compute | | | | systems, so this space savings is repeated many |
| capability inside this space and weight envelope is a | | | | times throughout the plane. The space savings |
| considerable challenge. | | | | supplied by the Trenton cluster computer solution |
| In the medical imaging field, applications vary from | | | | also comes with a cumulative weight savings |
| simple single slice x-ray machines to three-dimensional, | | | | advantage because the solution requires fewer |
| multi-image slice CAT scan machines. Although these | | | | cables, enclosures and computer power supplies. |
| applications have widely differing compute | | | | So far we have only briefly outlined the features of |
| requirements, they share a need for increased image | | | | the system host boards. In the following sections we |
| clarity. This is driving a quest for higher-performance | | | | take a closer look at the technologies in the two |
| rackmount systems. At the same time, the overall | | | | SHBs used in this application, the Trenton TQ9 |
| size of the imaging machines is shrinking. | | | | System Host Board and the Trenton MCXT System |
| In the area of homeland security, cryptography | | | | Host Board. |
| analysis is a key element in understanding what the | | | | Trenton TQ9 System Host Board (SHB) |
| bad guys are planning. Cryptography analysis systems | | | | The TQ9 is a single-processor, graphics-class PICMG |
| must process an extraordinary amount of incoming | | | | 1.3 system host board. Among other responsibilities, |
| data from a wide variety of sources. These systems | | | | the TQ9 helps render information for analysis by |
| require advanced software that can sort out the | | | | intelligence specialists. As a graphics-class board, the |
| incoming data in order to allow intelligence specialists | | | | TQ9 supports one x16 and one x4 PCIe electrical link. |
| to focus on the most important information. To meet | | | | The x16 PCIe link is a common edge card connector |
| these needs, rackmount systems must provide | | | | interface on many high-end graphics cards. This link is |
| scalable performance in relatively small enclosures. | | | | useful for aircraft systems that require video or |
| Surveillance aircraft represent a small slice of the | | | | other high-performance graphics. The x4 PCIe link |
| overall military defense market, but they illustrate | | | | may be used on a backplane as four individual x1 |
| many of the challenges facing the rackmount system | | | | PCIe links, giving designers an added degree of |
| designer. Surveillance aircraft provide location | | | | flexibility. |
| information and near-real-time situational analysisa | | | | In this application, the TQ9 is configured with the |
| critical role in today's military, where information is as | | | | Intel® Core 2 Quad Processor Q9400. This |
| essential as firepower. Fulfilling this mission requires an | | | | processor features a quad-core design, a 1333 MHz |
| enormous amount of computational horsepower. | | | | front side bus and Intel® Virtualization Technology. |
| A typical airplane may have seventy computer | | | | Virtualization enables multiple operating systems to |
| systems dedicated to different aspects of the | | | | run on the TQ9, which in turn allows the end user to |
| surveillance mission. The computer systems must also | | | | run multiple applications on the same SHB. The TQ9 |
| be flexible enough to handle the multiple system | | | | also comes equipped with the Intel® Q35 Express |
| configurations used in the aircraft. The computers | | | | Chipset, which incorporates a 3D graphics accelerator. |
| must have a long service life and a stable system | | | | Other TQ9 features include: |
| configuration to meet the aircraft’s long | | | | - Four DDR2-800 sockets supporting up to 8GB of |
| deployment and refurbishment schedules. Military end | | | | system memory |
| users require the use of commercial off-the-shelf | | | | - Four SATA II 300 interfaces with RAID support |
| (COTS) technology whenever possible. | | | | - On-board audio and video support |
| In this article we will use surveillance aircraft as an | | | | - Eight USB 2.0 interfaces |
| example of rackmount system design challenges. We | | | | - Support for an I/O expansion board, including an |
| will show how designers can meet these daunting | | | | optional TPM 1.2 module |
| challenges by using cluster computers, which group | | | | The Intel parts used in this design are long-life |
| single board computers together in a common | | | | products supported by the Intel® Embedded and |
| chassis. We will outline the features and benefits of a | | | | Communication Group. The long-life product support |
| cluster computer that incorporates quad-core | | | | allows Trenton to meet the stability and longevity |
| Intel® Architecture processors, Trenton’s | | | | requirements of surveillance aircraft applications. |
| PCI Express® single board computers, and | | | | Trenton designs in other extended life components |
| multi-segment, passive backplanes. | | | | to ensure that the completed systems meet and |
| Chassis & Backplane Design | | | | exceed the deployment cycle requirements for the |
| Weight and space are at a premium on a surveillance | | | | aircraft. |
| aircraft. Additional computer hardware has an | | | | Trenton MCXT System Host Board (SHB) |
| exponential effect on the cost of operating the | | | | The MCXT is a dual-processor, server-class PICMG 1.3 |
| aircraft. In addition to increasing the fuel costs, extra | | | | system host board. This SHB supports one x4 and |
| equipment weight creates mission delays due to the | | | | two x8 PCIe links down to the backplane. The MCXT |
| need for more frequent mid-air refueling. Trenton | | | | is used to handle the heaviest loads of data and the |
| addressed both the space and weight issues by | | | | most complex situational analysis software on the |
| developing a shallow-depth chassis made out of | | | | aircraft. |
| lightweight aluminum. | | | | The MCXT configurations on the plane use the |
| The most common rackmount chassis used on the | | | | quad-core Intel® Xeon® Processor E5440 and |
| aircraft has a depth of 18 (45.72cm) and a 5U | | | | the Intel® 5000P chipset. Both processors on the |
| chassis height. Each system has a multi-segment | | | | MCXT communicate directly to the chipset along |
| PICMG® 1.3 backplane that enables multiple single | | | | independent, 1333 MHz front side busses. The chipset |
| board computers (SBCs) or system host boards | | | | in turn features a four-channel DDR2-667 memory |
| (SHBs) to function in a single chassis. Other chassis | | | | interface. As with the TQ9, this Trenton MCXT SHB |
| design elements include individual SBC segment power | | | | configuration features long-life devices that support |
| control, quick access storage drives, corrosion | | | | Intel® Virtualization Technology. |
| resistant metal work, a high-performance cooling | | | | Other MCXT features include: |
| system and armored cable sleeves for vibration | | | | - Four DDR2-667 FB-DIMM sockets supporting up to |
| protection. | | | | 16GB of system memory |
| The backplane is often a frequently overlooked | | | | - Six SATA II 300 interfaces with RAID support |
| component of an embedded computing system, but | | | | - On-board SXGA video support |
| it is an essential element of a high-performance | | | | - Four USB 2.0 interfaces |
| embedded design. Today’s higher bandwidth | | | | - Support for a x4 PCI Express link expansion |
| card-to-card interfaces such as a PCI Express® | | | | Cluster Computing System Design — Summary |
| (PCIe) demand robust backplane designs in order to | | | | & Conclusion |
| maintain optimum system throughput. For this | | | | The design objectives for surveillance aircraft are |
| system, we used the four-segment Trenton | | | | challenging but are certainly not unique. Equipment |
| BP4FS6890 backplane. This multi-segment PICMG 1.3 | | | | space constraints also exist in medical imaging |
| backplane is available in server-class or graphics-class | | | | systems, cryptography analysis, telecom, industrial |
| configurations. | | | | automation, and many other applications. |
| The PICMG 1.3 backplane supports one or more | | | | Trenton single board computers and multi-segment |
| SHBs, as well as industry standard COTS option | | | | backplanes bring the same space and efficiency |
| cards for functions including communications, video, | | | | benefits seen in the surveillance aircraft to a wide |
| sound, and data storage. This design allows designers | | | | variety of embedded computing applications. Many |
| to mix and match single board computer capabilities | | | | applications need to run different applications on a |
| based on the needs of the application. | | | | single platform, and single board computers and |
| System Host Boards | | | | backplanes have long made this possible. This basic |
| As noted above, up to four SHBs can be used in a | | | | architecture design advantage is now coupled with |
| single chassis. The SHBs can function together as a | | | | the Intel® Virtualization Technology. This potent |
| computer cluster, where all boards work together on | | | | combination gives system designers the ability to |
| the same application. Alternatively, each SHB in the | | | | leverage the benefit of cluster computing across a |
| chassis can act as a computer unto itself. Intel® | | | | broad range of industry applications. |
| Virtualization Technology (Intel® VT) takes this | | | | PICMG is a registered trademark of the PCI Industrial |
| concept further by allowing a single SHB to run | | | | Computer Manufacturers Group. Intel, Intel Xeon, |
| multiple independent operating systems and | | | | Intel Core 2 are trademarks or registered trademark |
| applications. The combination of the multi-SHB chassis | | | | of Intel Corporation. All other product and/or |
| and Intel® VT saves rack space by allowing a | | | | company names are trademarks or registered |
| single chassis to run many independent applications. | | | | trademarks of their respective owners. |